Composite Optical Bench PDF Print E-mail
08/11/2006
Faced with an aggressive schedule in order to meet a requirement to replace an ailing weather spacecraft whose scheduled replacement had been destroyed in a launch failure, Alliance Spacesystems produced an optical bench for an instrument on the Japanese MTSAT-1R spacecraft, launched February 2005. Constructed of six unique optimized honeycomb panels with M55J carbon epoxy face sheets and aluminum core, the bench envelope is 0.5 by 0.6 by 1.0 meters to support 10 major subassemblies with a total instrument mass exceeding 100 kilograms. The bench had demanding thermal and alignment requirements but also had to be light (actual weight 17.8 kilograms) and meet strict frequency minimums. To meet these demanding requirements, Alliance developed its patented “Castle Joint” for improved panel-to-panel load transfer and thermal performance. Other requirements included support of a heavy cantilevered scan mirror and the incorporation of a large removable panel for installation of optics. The bench met all performance requirements yet was delivered within nine months.
 
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Last Updated ( 08/20/2006 )
 
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